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Stainless steel corrosion in a marine environment

Stainless steel corrosion in a marine environment

Steel is a popular material in construction due to its strength and versatility. However, when exposed to the corrosive effects of a marine environment, steel is susceptible to corrosion. The primary cause of steel corrosion in the presence of saltwater is rust. The combination of saltwater, moisture, and oxygen triggers a chemical reaction that gradually weakens the steel’s structural integrity.

Newcastle, being a coastal city, is in close proximity to large bodies of saltwater including the Hunter River, Lake Macquarie and of course the Pacific Ocean. This means that certain suburbs face an increased risk of steel corrosion. Suburbs such as Mereweather, Stockton and Newcastle East are particularly vulnerable due to their direct exposure to on shore winds and occasional high humidity.

Steel products for coastal areas:

Timber Connector Specification Area Chart 

Timber connector Icons

To assist with proper product specification and use for different areas VUETRADE have developed a unique and easy to understand icon markings for our Timber Connector Range.

G - Standard/Galvanised

  • Internal/enclosed
  • Exterior/exposed inland areas except if in contact with fresh water or non-saline wetting & drying 

Rain Drop - Marine Environment

  • Marine Environment - 100m up to 1km form a non-surf coast and from 1km up to 10km from a surf coast
  • External applications in contact with freshwater or subject to non-saline wetting and drying (classed as
  • Marine Environment as per AS 3700 - 2011: Section 5:Design for Durability)
    Minimum steel grade required Stainless Steel 304

Waves - Severe Marine

  • Severe Marine - 100m from non-surf coast and up to 1km from a surf coast
  • Minimum Steel Grade Stainless Steel 316
  • No 'Tea Staining' a superficial 'rust' look tat occurs on lower grades of Stainless Steel including 304.

Selecting the right steel

When working in a marine environment, it is crucial to choose steel that is specifically designed to resist corrosion. Stainless steel and galvanised steel are two popular options.

Protective coatings

Applying protective coatings to steel surfaces is an effective way to prevent direct contact with saltwater and moisture

Proper drainage and ventilation

Proper drainage systems and adequate ventilation help minimise the exposure of steel structures to standing water and excess moisture. Ensuring that water is effectively directed away from steel components and that sufficient airflow if maintained can reduce the risk if corrosion.

Avoiding galvanic corrosion

Galvanic corrosion occurs when two dissimilar metals come into contact in the presence of an electrolyte, such as saltwater. Always use caution when combining different metals, using appropriate insulation or barrier materials to prevent galvanic corrosion. Read more about pairing metals to prevent corrosion here

Vuetrade t-blade post support

VUETRADE T-Blade Post Support and Anchor ‘Caps’ are a simple, fast way of neatly installing beautiful timber posts.

Ideal for concealed finish on large decorative posts, like Cypress, Merbau, Jarrah & Spotted Gum timbers; the T Blade Post Supports are 10mm thick offering a strong, solid connection to bolt down to a concrete base. The 304 Stainless Steel Caps are designed to fit over the bolted down T Blade Post Support before the timber is installed concealing the base bolts and providing a neat finish.

These post support products are rated for Severe Marine environments.

Read more about Vuetrade’s concealed fix for timber posts here

Vuetrade have now made installation even easier with an updated Cutting Schedule and Dimensions document available, this will allow clean precise cutting & drilling to align and have your concealed T-Blade Post support sitting super tight & super Clean.

Link to installation instructions